Vertical 6 of 10

Front-End Process

What actually happens to a wafer inside the fab.

Reference pages rather than procurement categories. These describe the unit processes that consume the equipment and materials in the two verticals above.

What these figures mean
Import dependency
The share of Indian demand for this input that is met by imports today. A percentage is published only where we can state the basis for it, and the build rejects a figure that has none. “Not established” means no sourced figure exists yet, not that the figure is zero; for the domestic picture, read “Made in India today” instead.
Made in India today
How much of this input is actually produced in India: none, pilot scale, partial, or established. This is the field to read when import dependency is not established.
MSME entry capital
What it would plausibly cost an Indian MSME to enter this input at the smallest viable scale, in crore rupees. Plant and equipment only; it excludes working capital and the qualification cycle.
Time to qualify
How long from a working sample to a qualified first shipment, once the line exists. Qualification, not construction, is what usually decides whether an entry succeeds.
India readiness tier
Our verdict on whether an Indian founder can realistically enter this input, derived from the four figures above and stated as one of three tiers.

The three tiers

Tier A: Buildable Now
Under roughly Rs 5 crore of entry capital and 12 to 24 months to a qualified first shipment. A founder can start here.
Tier B: Partnership or Distribution
There is real money here, but not in manufacturing the thing. The opening is in stocking, distribution, purity uplift or a licensed partnership.
Tier C: Not Yet
Requires a joint venture, a technology licence, or a multinational’s balance sheet. Worth understanding, not worth starting.

Made in India today

None
No Indian production we can identify. Demand is met entirely from abroad.
Pilot scale
Made in India at laboratory, pilot-line or single-customer scale only.
Partial
Real Indian production exists, but it covers part of the range or part of the demand.
Established
Indian production is routine and qualified, at commercial volume.

8 entries

Wafer Cleaning

The most frequently repeated operation in the fab. A wafer is cleaned between almost every other step, dozens of times before it is finished.

TierB
Imported Not established
EntryNot MSME
Qualify18–30 mo

Thermal Oxidation

Growing silicon dioxide by exposing hot silicon to oxygen or steam. The oldest process in the industry and still how the best insulators are made.

TierB
Imported Not established
Entry>Rs 15 Cr
Qualify18–30 mo

Photolithography

Coat, expose, develop. Repeated forty to eighty times per wafer, and the process that sets both the capability and the cost of the entire fab.

TierC
Imported 100%
EntryNot MSME
Qualify30+ mo

Etch

Removing material through the openings lithography created. Where the pattern stops being an image on the surface and becomes the structure of the device.

TierB
Imported 100%
EntryNot MSME
Qualify30+ mo

Ion Implantation and Anneal

Firing dopant ions into silicon, then heating it just enough to repair the lattice damage and put those atoms where they can work.

TierC
Imported 100%
EntryNot MSME
Qualify30+ mo

Thin-Film Deposition

Adding material rather than removing it: dielectrics, barriers, seeds and metals, built up layer by layer to hundreds of films on a finished wafer.

TierB
Imported 100%
Entry>Rs 15 Cr
Qualify30+ mo

CMP and Planarisation

Polishing the wafer flat between layers, so lithography has a level surface to focus on and the next layer can be built at all.

TierB
Imported 100%
EntryRs 5–15 Cr
Qualify18–30 mo

BEOL Metallisation

Building the copper wiring that connects the transistors: trenches etched into low-k dielectric, lined, plated with copper, then polished back flat.

TierC
Imported 100%
Entry>Rs 15 Cr
Qualify30+ mo